INFRASTRUCTURE

Built for Innovation. Engineered for Scale.

Explore our state-of-the-art manufacturing facilities, advanced R&D laboratories, and world-class infrastructure consistent quality, precision, and reliable agrochemical solutions.

MANUFACTURING SITES

Fully Integrated Production

Backed by world-class infrastructure, Heranba Industries Limited operates state-of-the-art manufacturing facilities in the industrial hubs of Vapi and Sarigam (Gujarat), with an upcoming greenfield site at Saykha.

These modern plants are designed to international engineering standards, equipped with DCS automation, and optimized for safe, large-scale chemical processing. Our integrated operations ensure stable raw material supply chains, consistent quality output, and operational flexibility across our entire product portfolio.

DCS Automated Operations & Process Control
Zero Liquid Discharge (ZLD) Facilities installed at Sarigam and Vapi
ISO 9001, 14001, and 45001 Certified Systems
Heranba Sarigam Automated Facility
GALLERY

A Glimpse Inside

Explore our state-of-the-art infrastructure ensuring safety, quality, and scale.

Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
Facility View
SPECIFICATIONS

Site Capacity Comparison

A detailed breakdown of reactor and waste-treatment capacities across our main industrial sites.

ParameterVapi UnitSarigam UnitSaykha Unit (Greenfield)
Site Area25,000 sq m22,000 sq m41,000 sq m
ETP Capacity (Effluent Treatment)360 KLD450 KLD320 KLD
MEE Capacity (Multi-Effect Evaporator)480 KLD450 KLD250 KLD
Boilers Setup18 TPH Gas Fired (+ Common Steam)20 TPH Coal/Briquette16 TPH Coal/Briquette
Glass-Lined (GL) Reactors824922
SS-316 Reactors655942
ANFD (Agitated Nutsche Filter Dryer)090806
Centrifuges / CNF080403
CHEMICAL EXPERTISE

Reaction Capabilities

Our chemical infrastructure is engineered to execute complex, multi-step organic syntheses safely.

Amidation
Amination
Bromination
Alkylation
Chlorination (Cl₂ Gas)
Chlorination (SOCl₂ / SO₂Cl₂)
Condensation
Cyanation (NaCN)
Esterification
Friedel-Crafts Reactions
Hydrogenation
Hydrolysis
Isobutylene Chemistry
Nitration (Conc. / Fuming HNO₃)
Phosgenation (Triphosgene)
Pinacol Rearrangement
Reductive Amination
Ullmann Reaction
INNOVATION

DSIR-Recognized R&D Center

Fostering innovation, process intensification, green chemistry, and custom formulations.

R&D Synthesis & Analytical Labs

Advanced facilities supporting process development, organic synthesis, and comprehensive analytical evaluation.

Located across all manufacturing sites with dedicated laboratories for synthesis, process development, and technical support.

State-of-the-art equipment for organic chemical synthesis, including a combined strength of 20+ fume hoods.

High-pressure autoclaves (SS, Glass-Lined & Monel) for critical reactions.

Multidisciplinary R&D team comprising PhDs, MScs, BScs, BTechs, and MTechs.

Analytical Equipment

Gas Chromatography (GC), High-Performance Liquid Chromatography (HPLC), Karl Fischer Moisture Analysis, UV–Visible Spectrophotometers, Moisture & Particle Size Analyzers.

Analytical Capabilities

Method Development & Validation, Product Characterization, Process Monitoring, and Stability & Quality Assessment.

Formulation Development Lab

Development of liquid and solid formulations for internal requirements and customer-specific solutions.

Equipment Available

Bead Mill, Air Jet Mill, Extruders, Fluidized Bed Dryer, Spray Dryer, and High-Speed Shearing Agitators.

Key Capabilities

Formulation Optimization, Particle Engineering, Product Performance Enhancement, and Scale-Up Support.

Flow Chemistry Lab

Dedicated facility for novel reaction development and continuous processing technologies.

Equipment Available

Glass CSTR Assemblies, Hastelloy C-276 ARDC Systems, Hastelloy C-276 Pinch Tube Reactors, High-Precision Dosing Pumps, and Static Mixers.

Key Capabilities

Continuous Flow Processing, Process Intensification, Safer Reaction Development, and Technology Transfer Support.

State-of-the-Art Pilot & Scale-Up Facility

Fully functional scale-up Pilot Plants to transition research projects from bench-scale to commercial volumes.

Reactor Systems

Glass-Lined Reactors (250–3000 L) and SS-316 Reactors (250–3000 L) with Anchor & PBT Agitation Configurations.

High-Pressure Systems

High-Pressure SS-316 Autoclaves (up to 140 bar) and Fractionation Column (5 m Packed Height).

Auxiliary Equipment

ANFD SS-316 (150–1500 L), ANFD MS Halar Coated (200 L), Tray Dryer & RVD, MSRL Centrifuge (18"), Scrubbers, High Vacuum Pumps, and Ejectors.

Utility Infrastructure

Cooling Water (32°C), Chilling Water (7°C), Chilled Brine (-20°C), Steam Supply (4 bar), Hot Water (80°C), Hot Oil System (250°C), Air & Nitrogen Distribution Network.

R&D & Process Synthesis Approach

From Laboratory Development to Commercial Manufacturing: Integrated Research, Scale-Up & Commercialization Ecosystem.

Phase 1: Laboratory Development

  • Development: Route of Synthesis (ROS) Evaluation, Process Optimization & Yield Enhancement.
  • Safety: Safety Assessment (DSC, Dust Explosion, Reaction Calorimetry) and Hazard Identification through Negative Experimentation.
  • Validation: Formulation Development & Performance Validation, Solvent Recovery & Waste Minimization, and Scale-Up of Optimized Route for Pilot Validation.

Phase 2: Scale-Up & Commercialization

  • Validation: Process Validation at 25–100 kg Scale and Critical Process Parameters (CPPs) Established.
  • Engineering: Engineering Evaluation of Mixing, Filtration, Drying & Utilities, and Basic Engineering Package & Technology Transfer Documentation.
  • Advanced Tech: Assessment of Advanced Technologies including Flow Chemistry, Liquid Extraction, and Continuous Processing. Foundation Established for Commercial Manufacturing.